Flexible Plastic Assembly Systems

Flexible Plastic Assembly Systems

Ensuring the integrity of your plastic assemblies starts with a flexible platform from Thermal Press International. We provide high-quality heat staking and sealing equipment for manufacturers that need flexible plastic assembly systems for films, filters, ports in many applications.

Versatile and Flexible Plastic Assembly Systems for Manufacturers

Thermal Press has an extensive range of platforms and custom tooling options to accommodate any kind of plastic assembly application. With precise control during the press application and thermal delivery, our systems help you reduce product issues while..

Medical Device Trends for 2022 and Beyond

Medical Device Trends for 2022 and Beyond

With the rapid development of new prototypes and changes to how consumers view healthcare, the medical device market is growing fast. According to the latest market research, the industry will grow annually by 6.3% from 2021 to 2027, reaching a global market value of $625.3 billion. Below, we look at some of the medical device trends for 2022 driving this growth.

5 Medical Device Trends for 2022

New technologies and medical capabilities, including drug discovery and research are driving most of the growth in..

plastic assembly consulting

Manufacturing Tips for Quality Plastic Assemblies

Quality plastic assemblies often rely on press fits to hold parts in perfect alignment. These bonded interference fits used in assembly connections provide consistent performance in a multitude of applications. You can see some of the plastic assembly examples available from Thermal Press here.

Demand for press-fit assembly technology and heat-sealing equipment shows that manufacturers are looking to near-shore manufacturing, automate assembly processes, and maintain the integrity of each plastic assembly that leaves the line to reduce product liability.

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Medical Product Design and Assembly Services

Choosing the Right Plastic Assembly Process for Medical Devices

Medical devices provide effective solutions for diagnosis, treatment, rehabilitation, and disease prevention. The size of the medical device market is expected to reach $623 billion by 2026 – a 5% compound annual growth rate. With help from the right plastic assembly process, your company can stay competitive in this growing market while also saving both time and money.

The most common plastic assembly processes used for medical devices include:

  • Ultrasonic welding
  • Vibration welding
  • Spin welding
  • Hotplate welding
  • Laser welding
  • Infrared welding
c-series

Calculating Uptime in Your Plastic Assembly Process

To manufacture high quality plastic products within a reasonable time frame and budget, an efficient assembly process is key. However, several factors can prolong assembly time and cost your company time and money.

To make your assembly process more efficient and boost production, you must first calculate the uptime and identify potential time losses.

Four Common Assembly Time Losses

As the demand for plastic products increases, it is estimated that the industry will experience 750..

plastic assembly station

Why Work with Thermal Press International? Let Our Customers Tell You!

Thermal Press International offers superior equipment and tooling for organizations that need reliable heat sealing and heat staking systems. We utilize high quality materials during production and take final products through a rigorous testing process to ensure they give your business a competitive edge.

The high ratings and reviews from clients show off our products’ reliability and quality. In our small survey comprised of 55 telephone interviews, customers appreciated the positive impact of our machine on productivity, quality, and consistency.

So, what are our customers..

Manufacturing Boom in the Bioreactor Bag Marketplace

In the marketplace today, manufacturers in science and pharmaceuticals have an increased need for single-use bioreactor bags. In addition, the recent pandemic has strained an already growing industry with the need for manufacturing vaccines around the world.

We have been a trusted source of thermal press equipment here at Thermal Press since 1976. As a result, we are a leader in the bioreactor bag marketplace, ready to meet the increased demands that today's manufacturing processes require.

Increased Demand for Bioreactor Bags

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design for manufacturing

The Basics of Design for Manufacturability

When developing a new product, it's important to follow the basics of design for manufacturing (DFM). DFM involves optimizing all the component parts of a product to enhance the ease of manufacturing. You can do this by refining the product design to simplify the assembly process – which has the very important side benefit of creating higher-quality products at lower cost.

Understanding Design for Manufacturability

DFM is all about thinking about manufacturability during the design process. This should happen at all stages of design, starting..

medical device assembly

Assembly Costs Can Be a Significant Portion of Your Medical Device Development

According to Precedence Research, medical device companies worldwide spent $53.71 billion on contract manufacturing in 2019 – and are expected to spend $97.52 billion annually by 2027. No doubt you're constantly examining your company's development costs, looking for ways to become more efficient.

Underestimating Assembly Costs

It's easy, especially in the planning stages, to underestimate manufacturing and assembly costs. It's natural to focus on the price of the components and assume that's going to be the bulk of your expenses. However,..

disposable wearable medical devices

How Today’s Medical Industry Relies on Plastic Assemblies

Modern medicine has come a long way, and today we have a variety of applications in the medical industry that depend on plastic assemblies. The increasing role that technology plays in providing quality healthcare and automated medicine delivery to patients requires a high-quality plastic assembly process.

Wearable medical devices with integrated displays help physicians monitor and log a patient’s health conditions, sometimes integrating directly with their electronic health records (EHR). In an evolving market, more practitioners now depend on sophisticated electronic products to deliver precise doses of medicine. The